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> Sherwin williams dura-plate epoxy 750 gal
Sherwin williams dura-plate epoxy 750 gal
750 gal 15 barrels 55 gal of paint and hardener
govt paid 118 per gal for this coating
http://protective.sherwin-williams.com/detail.jsp?A=sku-26431%3aproduct-6920
/protective
DURA-PLATE is an ultra high solids epoxy amine engineered specifi -
cally for immersion service in ballast tanks, oil tanks, and refi ned fuel storage
tanks. The high build, edge-retentive properties of Dura-Plate provide
superior protection compared to conventional epoxies.
Airless Spray One coat protection
Low VOC Low odor High fl ash point, >200 F (93 C)
Can be used with 1 oz. fi berglass mat
Low Temperature Hardener for applications from 40 F to 77 F (4.5 C to 25 C).
NSF approved to Standard 61 for potable water (tanks of 1000 gallons
or greater and pipes of 40" diameter or greater.)
Volume Solids: 98% 2%, mixed
Weight Solids: 98% 2%, mixed
Recommended Spreading Rate per coat*:
Wet mils (microns) 18.0 450 22.0 550 10.0 250 12.0 300
Dry mils (microns) 18.0 450 22.0 550 10.0 250 12.0 300
Total mils (microns) 18.0 450 22.0 550 20.0 500 24.0 600
~Coverage sq ft/gal (m2/L) 72 1.76 90 2.2 130 3.18 160 3.9
gal (m2/L) @ 1 mil/25 micron dft 1568 (38.4)
NOTE: Brush or roll application recommended for stripe coating and repair
Drying Schedule @ 12.0 mils wet (300 microns):
With B62-V210* @ 40 F/4.5 C @ 55 F/13 C @ 77 F/25 C
To touch: N/R 12 hours 5 hours
To handle: N/R 48 hours 16 hours
minimum: N/R 48 hours 16 hours
Cure to service: N/R 10 days 4 days
Heat Cure: 8 hours @ ambient, then 16 hrs @ 140 F (60 C)*
Pot Life: N/R 45 minutes 45 minutes
Sweat-in-time: N/R 15 minutes None
With B62V211 @ 40 F/4.5 C @ 55 F/13 C @ 77 F/25 C
To touch: 24 hours 5 hours 3 hours
To handle: 48 hours 24 hours 8 hours
minimum: 48 hours 24 hours 8 hours
maximum: 30 days 21 days 14 days
Cure to service: 7 days 5 days 3 days
Material should be at least 50 F (10 C) for optimal performance.
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity, and fi lm thickness dependent.
Sterilize and rinse per AWWA C652.
Pot Life: 20 minutes 20 minutes 10 minutes
Sweat-in-Time: 5 minutes None None
PRODUCT CHARACTERISTICS (CONT'D)
Flash Point: >200 F (93 C), PMCC, mixed
Clean Up: MEK, R6K10 or R7K104 Reducer
For use over prepared steel or concrete surfaces in industrial and marine
Meets Mil-PRF-23236C, Type VII, Class 5, 7, & 9 Grade C
Ballast tank interiors, Oil storage tank interiors, Refi ned fuel storage tank
and potable water tanks interiors and pipe.
May be applied up to 50.0-60.0 mils (1250-1500 microns) dft in one coat
Water and waste treatment plants
Primary and secondary containment areas
Where edge protection fi lm build properties are required
Suitable for use with cathodic protection systems
Conforms to AWWA D102, ICS #1, ICS #2, ICS #5, OCS #5
White B62W211 Contains OAP fl uorescent pigment (NSF Approved)
Surface Preparation*: SSPC-SP10/NACE 2
1 ct. Dura-Plate @ 18.0 mils (450 microns) dft with B62GV210 Hardener
Corrosion Weathering ASTM D5894, 6
Dry Heat Resistance ASTM D2485 250 F (121 C)
IMMERSION (Ambient temperature):
Ballast Tank mix ......................................... Recommended
Crude oil ..................................................... Recommended
Diesel fuel .................................................. Recommended
Ethanol or Gasohol .................................... Recommended
Fresh water/Potable Water ......................... Recommended
Fuel oil ........................................................ Recommended
Methanol or methanol blends ..................... Not Recommended
MTBE, TAME, ETBE .................................. Recommended
Refi ned petroleum products ....................... Recommended
Sea water ................................................... Recommended
Hi-Aromatic Gasolines ............................... Recommended
Surface must be clean, dry, and in sound condition. Remove all oil, dust,
grease, dirt, loose rust, and other foreign material to ensure adequate
Refer to product Application Bulletin for detailed surface preparation information.
Minimum recommended surface preparation:
Atmospheric: SSPC-SP6/NACE 3, 2 mil (50 micron)
SSPC-SP12/NACE No. 5, WJ-3/NV-2
Immersion: SSPC-SP10/NACE2, 2-3 mil
SSPC- SP12/NACE No. 5, WJ-2/NV-2
Atmospheric: SSPC-SP13/NACE 6, or ICRI 03732
Immersion: SSPC-SP13/NACE 6-4.3.1 or 4.3.2, or
Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
Hand Tool Cleaning Rusted C St 2 C St 2 SP 2 -
Pitted & Rusted D St 2 D St 2 SP 2 -
Power Tool Cleaning Rusted C St 3 C St 3 SP 3 -
Pitted & Rusted D St 3 D St 3 SP 3 -
Do not tint Part A. Do not tint for NSF Immersion.
Clear Hardeners B62V210 and B62V211 may be tinted with up to 1 oz.
per gallon with Maxitoner Colorant, Phthalo Green ONLY
B62-V210 Hardeners 50 F (10 C) minimum, 110 F (43 C)
B62V211 Hardener 40 F (4.5 C) minimum, 77 F (25 C)
At least 5 F (2.8 C) above dew point
Material should be 70 F (21 C) to 85 F (29 C) or optimal performance.
Relative humidity: 85% maximum
Refer to product Application Bulletin for detailed application information.
Weight: 10.52 0.2 lb/gal ; 1.26 Kg/L, mixed
Refer to the MSDS sheet before use.
Published technical data and instructions are subject to change without notice.
Contact your Sherwin-Williams representative for additional technical data and
Surface must be clean, dry, and in sound condition. Remove all
oil, dust, grease, dirt, loose rust, and other foreign material to
Iron & Steel (atmospheric service)
Minimum surface preparation is Commercial Blast Cleaning per
SSPC-SP6/NACE 3 or SSPC-SP12/NACE No. 5. For surfaces
prepared by SSPC SP6/NACE 3, fi rst remove all oil and grease
from surface by Solvent Cleaning per SSPC-SP1. For better performance,
use Near White Metal Blast Cleaning per SSPC-SP10/
NACE 2. Blast clean all surfaces using a sharp, angular abrasive
for optimum surface profi le (2-3 mils / 50-75 microns). For surfaces
prepared by SSPC-SP12/NACE No. 5, all surfaces shall be cleaned
in accordance with WJ-3/NV2. Pre-existing profi le should be approximately
2 mils (50 microns). Prime any bare steel the same
day as it is cleaned or before fl ash rusting occurs.
Iron & Steel (immersion service)
Remove all oil and grease from surface by Solvent Cleaning per
SSPC-SP1. Minimum surface preparation is Near White Metal
Blast Cleaning per SSPC-SP10/NACE 2, or SSPC-SP12/NACE
No. 5. For SSPC-SP10/NACE 2 blast clean all surfaces using
a sharp, angular abrasive for optimum surface profi le (2-3 mils /
50-75 microns). For SSPC-SP12/NACE No.5, all surfaces to be
coated shall be cleaned in accordance with WJ-2/NV2 standards.
Pre-existing profi le should be approximately 2 mils (50 microns).
Remove all weld spatter. Prime any bare steel the same day as it
is cleaned or before fl ash rusting occurs.
For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI
03732, CSP 2-3. Surfaces should be thoroughly clean and dry.
Concrete and mortar must be cured at least 28 days @ 75 F
(24 C). Remove all loose mortar and foreign material. Surface
must be free of laitance, concrete dust, dirt, form release agents,
moisture curing membranes, loose cement and hardeners. Fill
bug holes, air pockets and other voids with Steel-Seam FT910.
Always follow the standard methods listed below:
ASTM D4258 Standard Practice for Cleaning Concrete.
ASTM D4259 Standard Practice for Abrading Concrete.
ASTM D4260 Standard Practice for Etching Concrete.
ASTM F1869 Standard Test Method for Measuring Moisture Vapor
SSPC-SP 13/Nace 6 Surface Preparation of Concrete.
ICRI 03732 Concrete Surface Preparation.
For surface preparation, refer to SSPC-SP13/NACE 6, Section
4.3.1 or 1.3.2 or ICRI 03732, CSP 2-3.
The following is a guide. Changes in pressures and tip sizes may
be needed for proper spray characteristics. Always purge spray
equipment before use with listed reducer. Any reduction must be
compliant with existing VOC regulations and compatible with the
existing environmental and application conditions.
Reduction .......................Not recommended
Clean Up ..........................MEK, R6K10 or R7K104 Reducer
Unit.................................74:1 Pump, minimum
Pressure.........................6000 psi minimum
Hose...............................3/8" ID
Tip ...................................019" - .021"
Filter ...............................30 mesh
In order to avoid blockage of spray equipment and hose, fl ush
equipment with MEK, R6K10 or R7K104 Reducer at least once
every 30 minutes when using the B62V210 Hardener and after
each kit when using the Low Temperature Hardener, and before
Equipment .......................Acceptable
Brush ...............................For stripe coating and repair only
Brush..............................Nylon/Polyester or Natural Bristle
Roller ...............................For stripe coating and repair only
Cover .............................3/8" woven with solvent resistant core
If specifi c application equipment is not listed above, equivalent
Surface preparation must be completed as indicated.
Mixing Instructions: Mix contents of each component thoroughly using
low speed power agitation. Make certain no pigment remains on the bottom
or the sides of the can. Then combine four parts by volume of Part
A with one part by volume of Part B. Thoroughly agitate the mixture with
To ensure that no unmixed material remains on the sides or bottom of the
cans after mixing, visually observe the container by pouring the material
Apply paint at the recommended fi lm thickness and spreading rate as
only. Low Temperature Hardener is not recommended for brush or rolling
With B62V210* @ 40 F/4.5 C @ 55 F/13 C @ 77 F/25 C
Note: Recommended application procedure direct to steel: Apply a 5.0-
6.0 mil (125-150 micron) coat to the substrate. Allow material to "wet" the
surface. Then apply additional material, to bring total fi lm thickness to the
Application of coating above maximum or below minimum recommended
spreading rate may adversely affect coating performance.
Clean spills and spatters immediately with MEK, R6K10. Clean tools
immediately after use with MEK, R6K10. Follow manufacturer's safety
recommendations when using any solvent.
Option 1 ....Apply a full wet coat, by spray application, of Dura-Plate
Primer. Follow with rubber squeegee to work material into and
fi ll the pitted areas. After recommended drying time, apply a
full coat of Dura-Plate at recommended fi lm thickness.
Option 2 ....Apply Dura-Plate Laminant Resin with 1 oz fi berglass mat
over the pitted areas. After recommended drying time, apply a
Option 3 ....Weld new steel plates, or use puddle welds, as required to
repair pitted areas. Coat areas as recommended.
Shallow pitting, isolated areas:
Option 1 ....Same as number 1 above.
Option 2 ....Apply Steel-Seam FT910 as required to fi ll the pitted areas.
When using spray application, use a 50% overlap with each pass of the
gun to avoid holidays, bare areas, and pinholes. If necessary, cross-coat
Spreading rates are calculated on volume solids and do not include an
application loss factor due to surface profi le, roughness or porosity of the
surface, skill and technique of the applicator, method of application, various
surface irregularities, material lost during mixing, spillage, overthinning,
climatic conditions, and excessive fi lm build.
No reduction of material is recommended as this can affect fi lm build, appearance,
Do not mix previously catalyzed material with new.
Do not apply the material beyond recommended pot life.
In order to avoid blockage of spray equipment and hose, fl ush equipment
with MEK, R6K10 or R7K104 Reducer at least once every 30
minutes when using the B62V210 Hardener and after each kit when
using the Low Temperature Hardener, and before periods of extended
For Immersion Service: (if required) Holiday test in accordance with
ASTM D5162 for steel, or ASTM D4787 for concrete.
May be applied up to 50.0-60.0 mils (1250-1500 microns) dft in one coat
Stripe coat all crevices, welds, and sharp angles to prevent early failure
Refer to Product Information sheet for additional performance characteristics